AI data centers turn to industrial boilers and steam turbines as gas turbine backlogs grow

AI data centers turn to industrial boilers and steam turbines as gas turbine backlogs grow

Babcock & Wilcox lands a $2.4 billion deal to build boiler-steam plants for Applied Digital as AI power demand outpaces conventional supply chains.

Gas turbines, the traditional workhorses for new power generation, now carry multi-year backlogs. Data center operators are turning to industrial boilers paired with steam turbines as an alternative. Babcock & Wilcox, a 157-year-old company, has signed a $2.4 billion design-build agreement to deliver 1.2 GW of natural gas-fired boiler-steam capacity for Applied Digital’s AI campuses. B&W says it can deliver packaged boiler units in about one year, a fraction of the wait time for large-frame gas turbines.

Why boilers are suddenly cool again

AI-scale data centers are placing orders for hundreds of megawatts to gigawatt-scale gas turbines, and those orders now represent around 20% of some manufacturers’ entire gas power backlog. Natural gas-fired boilers coupled with steam turbines offer a workaround. B&W claims these packaged systems can match the peak-hour efficiency of some gas turbines.

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Siemens Energy agreed to supply 20 steam turbine-generator sets, each rated at 50 MW, totaling 1 GW of capacity as part of its arrangement with B&W. That agreement carries an August 2026 notice-to-proceed timeline.

Applied Digital’s North Dakota bet

Applied Digital’s site in Ellendale, North Dakota, had already achieved 50 MW of online capacity by late 2025. B&W’s 1 GW capacity initiative for Applied Digital is focused on natural gas-fired plants expected to be operational by 2028, with a notice to proceed in March 2026.

Industry projections suggest AI-scale facilities could demand tens of gigawatts of new capacity by 2030. A single gigawatt is roughly the output of a large nuclear plant.

Energy markets feel the pull

Natural gas is emerging as the default fuel for AI infrastructure because it offers dispatchable, round-the-clock power that can be sited near the data center itself. As hyperscalers and AI labs secure their own on-site generation, they are effectively bypassing the utility grid for baseload power, taking on the operational complexity of running their own power plants.

Disclosure: This article was edited by Editorial Team. For more information on how we create and review content, see our Editorial Policy.
AI data centers turn to industrial boilers and steam turbines as gas turbine backlogs grow
AI data centers turn to industrial boilers and steam turbines as gas turbine backlogs grow

Babcock & Wilcox lands a $2.4 billion deal to build boiler-steam plants for Applied Digital as AI power demand outpaces conventional supply chains.

Gas turbines, the traditional workhorses for new power generation, now carry multi-year backlogs. Data center operators are turning to industrial boilers paired with steam turbines as an alternative. Babcock & Wilcox, a 157-year-old company, has signed a $2.4 billion design-build agreement to deliver 1.2 GW of natural gas-fired boiler-steam capacity for Applied Digital’s AI campuses. B&W says it can deliver packaged boiler units in about one year, a fraction of the wait time for large-frame gas turbines.

Why boilers are suddenly cool again

AI-scale data centers are placing orders for hundreds of megawatts to gigawatt-scale gas turbines, and those orders now represent around 20% of some manufacturers’ entire gas power backlog. Natural gas-fired boilers coupled with steam turbines offer a workaround. B&W claims these packaged systems can match the peak-hour efficiency of some gas turbines.

Advertisement

Siemens Energy agreed to supply 20 steam turbine-generator sets, each rated at 50 MW, totaling 1 GW of capacity as part of its arrangement with B&W. That agreement carries an August 2026 notice-to-proceed timeline.

Applied Digital’s North Dakota bet

Applied Digital’s site in Ellendale, North Dakota, had already achieved 50 MW of online capacity by late 2025. B&W’s 1 GW capacity initiative for Applied Digital is focused on natural gas-fired plants expected to be operational by 2028, with a notice to proceed in March 2026.

Industry projections suggest AI-scale facilities could demand tens of gigawatts of new capacity by 2030. A single gigawatt is roughly the output of a large nuclear plant.

Energy markets feel the pull

Natural gas is emerging as the default fuel for AI infrastructure because it offers dispatchable, round-the-clock power that can be sited near the data center itself. As hyperscalers and AI labs secure their own on-site generation, they are effectively bypassing the utility grid for baseload power, taking on the operational complexity of running their own power plants.

Disclosure: This article was edited by Editorial Team. For more information on how we create and review content, see our Editorial Policy.